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Different final products Apple Tray Making Machine by changing mold
Our recycling waste paper Egg Tray Machine price product line has four parts:paper Pulping system,forming system,drying line and packing system.
Paper Pulp Making System :
Paper Pulp Making System is mainly comprised of hydrapulper, pulp pump, multi-function refiner machine, blender, control cabinet, etc.
Worker pour the waste paper and water into the hydrapulper,when the hydrapulper crush the paper into pulp then will flow into the pulp pool ,at same time workers feed some water into the pulp pool.The paper pulp will be processed by the pulp refiner machine when the proportion is ok then can run the forming machine.
Egg tray&box forming system:
This part mainly is the egg tray forming machine.We could produce the forming mould and transfer mould based on our customers request.The material of the mould could be aluminum,Resin,Plastic.
When the No. 1 worker prepare the pulp ,No.2 worker will check the machine to confirm everything is OK ,the connection ,motor ,mould etc. and pre-heat the drying line .When pulp is ready then turn on the machine .At the beginning stage the worker will adjust the machine into best condition.
Drying system:
This is the very important in the all of line. When the egg tray be made over by the forming machine, the egg tray will be put on the drying line by transfer mould,they will across the drying channel, then you can get the dry tray!
As to the drying line,we could make single drying line and multi-layer drying line in accordance with customers’ request.
Packing system:
This is the last step, when we get the finished tray from the drying line, we can packing them.
Pulp Moulding production line is known as egg tray line for using massively in produce egg tray. Pulp Moulding production line, which uses waste paper, cardboard, leftover material of paper mill, by hydraulic pulper, mix making a certain dense pulp, and pulp is absorbed by vacuum of special metal moulding to become wet products, through drying , and shaping to become finished products. Pulp Moulding Line processing makes use of recycled water and does not lead to water or air pollution. Finished packaging products can be recycled after being used in storage, transport, and sales. After shredding, they are easy to be decomposed as paper, even if discarded into the natural environment. Automatic pulp molding production lines can be mass production of various food container, egg tray, lunch boxes and so on. The major equipment of the machine are three parts include: Pulp Making System, Molding System, Drying system and packing system.
Feature of egg tray machine :
egg tray machine is absorbing paper pulp-the raw material, on the surface of mould by vacuum to get a variety of shape and ratio of wet and dry by regulating time. After such working procedure as transferring mould, releasing mould to complete paper tray production. Our egg tray machine selecting of high quality electronic devices and pneumatic components,high performance and long service life.
Advantage of egg tray machine :
The raw material is for the molded pulp products is waste paper,corrugated paper,waste newspaper,magazine, the scrapes from color printing plants and waste paper boxes.The raw materials are free pollution, can be recycled. and easy to find.
Application of egg tray machine :
1. Middle size farm.
2. Small workshop available.
3. High labor cost countries.
4. Water value sensitive countries.
5. It can produce egg carton, egg box, egg tray, bottle tray, agricultural train seeding cup, industrial production packing. The equipment is best-selling nation and is sold abroad.
Pulping system: Hydrapulper ,Pulp pump ,Air compressor,agitator,Self priming pump,pulping machine.
Forming system: Full automatic egg tray forming machine, Vacuum pump , High pressure washer, Negative pressure tank , mould, Transfer mould, baler .
Drying system: There are 2 kinds of drying system. One is metal, the other is brick. The conveyor plate
can be one layer and multi-layer, direct combustion hot air circulation. Using the imported
or joint venture brand burner (domestic uses the stove bar), equipped with an automatic
control cabinet.
Note: The country with very high-temperature can choose the natural drying method, no need for
the drying system. This way can reduce the cost.
Flow chart
For pulp molded 30-cell egg trays : first the worker will weight the raw material and put them into the conveyor. Then the pulping ,forming, drying and stacking will be finished automatically. After drying, the finished products will be packed by workers.
A hot pressing section should be added in the production of pulp molded egg box/carton(6-cell,10-cell,12-cell,6+6-cell,15-cell),fruit tray and cup carrier after drying because of shrinking.
The egg box/carton can be labelled or printed after hot pressing. These processes could be finsihed manually or automatically.
Technology Parameters
We can offer other model egg tray machine as following:
Model | Capacity | Forming machine | Drying system | Workshop spcae | Rated power |
HRZ-1500S | 1500pcs/hr | 3molds *4faces Rotary type | Single-Layer Metal | 35m*10m*6m | 130KW |
HRZ-1500M | 1500pcs/hr | 3molds *4faces Rotary type | 6 Layers Mental | 25m*10m*6m | 120KW |
HRZ-2000S | 2000pcs/hr | 4molds *4faces Rotary type | Single-Layer Metal | 40m*10m*6m | 165KW |
HRZ-2000M | 2000pcs/hr | 4molds *4faces Rotary type | 6 Layers Mental | 25m*10m*6m | 145KW |
HRZ-3000S | 3000pcs/hr | 3molds *8faces Rotary type | Single-Layer Metal | 45m*10m*6m | 209KW |
HRZ-3000M | 3000pcs/hr | 3molds *8faces Rotary type | 6 Layers Mental | 30m*10m*6m | 189KW |
HRZ-4000S | 4000pcs/hr | 4molds *8faces Rotary type | Single-Layer Metal | 55m*10m*6m | 239KW |
HRZ-4000M | 4000pcs/hr | 4molds *8faces Rotary type | 6 Layers Mental | 30m*10m*6m | 223KW |
HRZ-5000S | 5000pcs/hr | 5molds *8faces Rotary type | Single-Layer Metal | 70m*15m*6m | 298KW |
HRZ-5000M | 5000pcs/hr | 5molds *8faces Rotary type | 6 Layers Mental | 35m*15m*6m | 273KW |
HRZ-6000S | 6000pcs/hr | 6molds *8faces Rotary type | Single-Layer Metal | 80m*15m*6m | 365KW |
HRZ-6000M | 6000pcs/hr | 6molds *8faces Rotary type | 6 Layers Mental | 37m*15m*6m | 326KW |
HRD-8000M | 8000pcs/hr | 4*8 & 4*8 Double-roller | 6 Layers Mental | 40m*15m*8m | 368KW |
HRD-12000M | 12000pcs/hr | 5*8 & 5*8 Double-roller | 6 Layers Mental | 42m*15m*8m | 428KW |
Finished products
1.What kinds of machines do you produce?
We produce
(1)pulp moulding machines,4000pcs/hr Automatic Rotarypaper egg tray making machine s,egg packing machines,egg box/carton machines,fruit tray machines,industrial machines, seeding tray machines .and the whole production line etc
(2)all kinds of moulds ,such as egg tray moulds,egg box/carton moulds, fruit tray moulds,seeding tray moulds,industrial moulds etc.
(3)drying line, forming machine
2.What capacity per hour do you offer ?
Our machines’ capacity is from 400pcs/hr to 12000pcs/hr.
3.Do your products come with a warranty ?
Yes , we have one year warranty according the international practice.
4.Can I customize this kind of product from your factory?
Yes ,we offer custom-made service to our customers, you need to provide us some samples,such as photos,dimensions etc.