China plastic PS foam clamshell take-out food containers machinery
The PS food container machine mainly including three main parts:
1. PS foam sheet extruder: make PS foam sheet from raw material
2. Fully auto forming and cutting machine: make PS sheet to finished products, such as PS foam tray, PS foam box etc (we can design mould according to customer requirements)
3. Plastic recycle machine: recycle waste products to granules, the can mix with new material and put into PS foam sheet extruder again
A. PS Foam Sheet Extruder
Model: LGPSP—100/120 type
Detail parameters:(extruding output : 5 Ton/day):
1. Extruder (screwΦ100mmx32:1)
Screw material: 38CrmoAi steel after quenching and tempering, polishing the surface
Automatic temperature control:zone 6
Butane pump: 1 set
Digital Pressure Gauge:1 set
Automatic Hydraulic Screen Changer: 1 set
Electrical control cabinet:1 set
Motor 3 sets: 4 pole 55kw (Frequency Control), 4 pole 2.2KW (Frequency Control), 4 pole 5.5kw
The 2nd extruder
Screw diameter: ø120mm
Aspect Ratio: 32:1
Automatic temperature control:zone 6
Head Pressure Gauge:1 piece
Automatic water circulation cooling system: 5 sets
Motor: 4 pole 55kw (Frequency Control)
Electrical control cabinet:1 aet
Extruder installation dimensions: 30m * 4.5m * 3m
2, Cooling and shaping system
Hollow circulating water cooling and shaping drum a set of
3, Traction system
Rubber roll 3 (installed according to customer's needs)
Traction speed :3-31m / min
Motor 1 set: 4 pole 3kw (Frequency Control)
Counter: 1 set
Alarm System 1 set
Traction: the friction between its own masterpiece S-way movement
4, Winding device
Winding pneumatic shaft: 2 pieces(installed according to customer demand)
YLJ112-6/10 torque motor: 2 sets
Worm Reducer: 2 sets
Static eliminator:1 set
Gas Alarm: 1 set
5, The mixing system
Hopper capacity: 50kg / time (time relay control)
1 set: 4 pole motor 3kw
6, Automatic feeding system
Automatic Control System
Motor: 1 set, 6 pole 1.1kw
7, Die head material: Die Steel
Sheet thickness: 1.5-3mm
All of the above equipments for a complete set of Okada-type two-stage series foam PS sheet production line
Total installed power: 255kw
Center Height: 1000mm
B. Fully auto forming and cutting machine
Fully automatic forming and cutting machine integrates forming, cutting and stacking (trimming) at the same time. It has the features of saving labor, improving efficient, lowing labor intensity and reducing production cost. It adopts PLC controller and touch screen to control the working program. Two workers are enough for whole production line.
The machine is plastic sheet forming equipment in one step with following process: transporting sheet, heating, forming, cutting, stacking and winding waste edge.
| Model | Unit | HR-FCA750 | HR-FCA1100 | HR-FCA1250 | HR-FCA1400 |
| Max. forming area | mm | 750*1000 | 1000×1100 | 1000*1250 | 1000*1400 |
| Max. forming depth | mm | 80 | 80 | 80 | 80 |
| Production efficiency | s/die | 3 - 5 | 3 - 5 | 3 - 5 | 3 - 5 |
| Forming pressure | T | 12 | 15 | 18 | 20 |
| Mounted power | kw | 140 | 170 | 200 | 250 |
| Total weight | T | 14 | 16 | 18 | 20 |
| Installation size | m | 12*1.8*3.2 | 13×2×3.2 | 15*2.3*3.5 | 18*2.5*3.5 |
C.Plastic recycle machine
Plastic recycle and pelletizing machine is designed to reclaim the foamed polystyrene materials almost identically to new ones with its own superior filtering performance.
Structure
-- Extrusion unit
-- T-die with screen changer
-- Cooling water bath unit
-- Pelletizing unit
-- Control panel unit
Main technical parameters
| Model | Unit | HR-180+120/100 |
| Screw diameter | mm | Φ180+120/Φ100 |
| Production efficiency | kg/h | 80-130 |
| Crusher motor power | KW | 15 |
| Main motor power | KW | 29.5 |
| Heating power | KW | 35 |
| Pressing material motor power | KW | 1.5 |
| Granulator | KW | 2.2 |
| Power supply | | Three-phase 380v/50HZ |
| Dimension size | mm | 13000*3400*3000 |
| Total weight | Ton | 3 |
